Electric heating coils transfer energy into heat in a variety of heating applications. They’re an important part of many industrial heating solutions.
A coil is a heating element attached to the heating unit itself. The heater generates the electric current which flows into the coil. The heating coil transfers the electric energy into heat energy. It may be directly immersed in the medium to heat it up or radiate heat through an open space.
The coil may be exposed or covered, depending on its application.
The best materials for electric heater coils is dictated by the purpose of the heater and the medium being heated. Two of the most popular choices are Nickel-based materials and Iron-based materials.
The most common Nickel-based coil material is nichrome. Nichrome is an alloy containing 80% Nickel and 20% Chrome. Nichrome is predominantly used in high-temperature applications up to 1250℃. This mixture has a number of advantages including:
Iron-based may also be used for this purpose. Most commonly an Iron-Chromium-Aluminum alloy. This alloy costs less than nickel but is more prone to corrosion.
Silicon Carbide (SiC) and Molybdenum Disilicide (MoSi2) heating coils are more expensive but offer higher temperatures and longer lifespans. SiC is capable of heating up to 1600℃ and MoSi2 can reach as high as 1800℃.
There are two main types of electric heating coil elements, open and covered. In short, open coils are for indirect heating, and covered are for direct heating. Although open coils are inexpensive and highly-efficient they aren’t suitable for all applications.
EOpen coils leave the elements exposed. There is no need for them to heat up a protective covering, so they have rapid heat up times. They are low maintenance and have inexpensive, easy to replace parts. The downside is that the exposed elements are more vulnerable to damage.
Open coil elements are mainly used in:
Exposed elements are not appropriate for all heating applications. In direct heating, for instance, open coils are susceptible to damage and corrosion. To prevent this, heater coils use a protective sheath. This sheath protects the elements while also reducing risks of electrocution or fires.
The sheath material is an important consideration when choosing an immersion heater. Material selection should be based both on the application and the properties of the medium being heated. Severely corrosive solutions, for example, would likely use an Incoloy sheath due to its corrosion-resistant properties.
Electric heating elements offer a high degree of customization. In addition to a wide selection of materials, elements come in a variety of custom shapes.
With a coil heating element, the size of the coil is heated to the exact size of the area being heated. This avoids wasted energy and ensures the maximum required area is covered.
Other shapes, such as long bar elements offer a different purpose. This shape is ideal for space heating. The bar throws the heat further offering greater heat distribution through the area. A coil offers heat to a more specific area.
Whether you are putting together a new heating, replacing or upgrading an existing heating system WATTCO can help. Contact us today for help selecting the right electric heating elements and configuration for your application.
Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
What to Use When Heating Wax
Situation A popular chemical compound that often requires heating is wax, which is an organic compou...
What is Passivation? Why do We Need to Passivate Flanged Heaters?
Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainl...
What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
Electric Immersion Water Heater Industrial Applications
One of the most common tools for industrial heating applications is the electric immersion water hea...
COME VISIT US AS THE 2016 ADIPEC SHOW IN ABU DHABI
The world’s most important oil and gas exhibition show will feature Wattco’s latest tech...
Immersion Heaters: Installation and Maintenance Tips
One of the major reasons why immersion heaters are core components of some of the key industrial the...
Hot Oil Heating vs Steam Boiler Systems for Tank Heating
There is a big increase in demand for electric circulation heaters. Yet, for tank heaters, steam boi...
Improving the Heater Design: The Value of Simulation for Saving Material Costs and Reducing Design Time
This article highlights the value of efficient design in developing high quality heaters for the pro...
.Crude oil, unprocessed fossil fuel, is one of the most important natural resources. In its unproces...
Duct Heating in HVAC and Building Construction
Heating, ventilation, and air-conditioning (HVAC) systems are used for heating and cooling residenti...
Temperature and Power Controls for Industrial Electric Heating
A control system is an essential part of every industrial heating system. Whereas some applications ...
Wattco’s Guide to Industrial Heaters for the Chemical Industry
In the 21st century we have our ability to control heat to thank for much of the technology which im...
Preheaters of Natural Gas
Natural gas is one of the most commonly used fossil fuel and a nonrenewable source of energy. It ...