Wattco offers a wide variety of process heating equipment to our customers. We manufacture boiler heaters that suit many different sizes and dimensions that customers need. If a boiler has a flanged heater that need to be replaced, Wattco can replicate the model you currently have from practically any manufacturer and have your boiler system up and running in a matter of hours. Boiler heaters come in a variety of different flange sizes and lengths. The two common models are rounded flanges and square flanges. The length of the boiler heater is highly correlated to the length that is available within your boiler. If all the major variables are known (ie. Wattage, Voltage, Length and Flange size), Wattco can replicate the model you have in no time.
These industrial heaters are used in many facilities for comfort heating, laundry services, and kitchen services. The nature of the facility’s operations will indicate whether the boiler system is steam generating or if hot water system is used. Industrial water heater systems typically heat water up to 230 degrees Fahrenheit. The operating pressure for hot water systems is approximately 30 psi to 125 psig (hydrostatic).
There are many different types of steam and hot water boilers. Low-pressure steam boilers are limited to 15 psig and are predominantly used in common heating practices such as comfort heating. High-pressure boilers are used for more intense applications and can have up to 1000 psig.
Electric boilers are extremely popular as they are considered the most efficient method of heating water or steam and they are clean, quiet and easy to install. Because there are no carbon emissions, these industrial heating solutions have very low maintenance costs with easily replaceable electrical heating elements (flange heaters). Government regulated bodies are enforcing more often, the use of electric boilers to meet carbon emission standards that are being enforced as a result of the carbon footprints of fossile fuels. In areas where the cost of electric power is favorable, electric heating is considered the best choice as it offers power ranges of 5KW up to 3,000 KW of output power.
Get a quote on a boiler heater today. Wattco also manufactures other industrial heating solutions such as immersion heaters, circulation heaters, over the side heaters and more. Click here to view all of our products.
Type tubular elements using Incoloy® sheathed elements that are welded or silver-brazed into a pipe or steel flange.
Perfectly designed to be mounted in tanks and pressurized vessels, WATTCO™ flange heaters are used for heating liquid mediums or other specific types of liquids, and for heating gases (water, oil, heat transfer fluid, and corrosive solutions).
|FLANGE MATERIAL||SHEATH MATERIAL||APPLICATION|
|STEEL||COPPER||Clean water, Freeze protection, hot water storage, boiler and water heaters, cooling towers, Solutions not corrosive to copper|
|STEEL||INCOLOY||Hot Water, Steam Boilers, mildly corrosive solutions (in rinse tanks, spray washers)|
|STEEL||STEEL||Oils, Gases, Mildly corrosive liquids, stagnant or heavy oils, high temperatures, low flow gas heating|
|STEEL||STAINLESS||Process water, soap and detergent solutions, soluable cutting oils, demineralized deionized water|
Mildly corrosive solutions
|STAINLESS||INCOLOY||Severe corrosive solutions, Demineralized water|
|STEEL||STEEL||Light oil, Medium Oil|
|STAINLESS||INCOLOY||Food equipment, Food equipment with cutout|
|Replacement Boiler Flange Heaters – TYPE FL||
||Easy to installEasy to maintain|
Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
What to Use When Heating Wax
Situation A popular chemical compound that often requires heating is wax, which is an organic compou...
What is Passivation? Why do We Need to Passivate Flanged Heaters?
Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainl...
What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
Electric Infrared Heaters
There are many different uses and applications for electric heating elements in various processing a...
Top Advantages of Electrical Heating
Thermodynamic systems encompass the transfer of energy. This can be studied in one of three systems:...
What is a Screw Plug Heater?
A screw plug heater is a subcategory of immersion heaters, which typically requires small space to o...
Wattco Control Panels In-Depth
Wattco control panels are designed to maintain reliable and efficient heat transfer in a heating sys...
The Use of Industrial Process Heaters In The Construction Industry
The construction industry as a whole is an extremely integral part of all the world. There are many ...
.Crude oil, unprocessed fossil fuel, is one of the most important natural resources. In its unproces...
Duct Heating in HVAC and Building Construction
Heating, ventilation, and air-conditioning (HVAC) systems are used for heating and cooling residenti...
Temperature and Power Controls for Industrial Electric Heating
A control system is an essential part of every industrial heating system. Whereas some applications ...
Wattco’s Guide to Industrial Heaters for the Chemical Industry
In the 21st century we have our ability to control heat to thank for much of the technology which im...
Preheaters of Natural Gas
Natural gas is one of the most commonly used fossil fuel and a nonrenewable source of energy. It ...