There are many uses and applications for electric heating elements, such as immersion and circulation process heaters, within the processing and industrial manufacturing industries. One of the largest industries to use these heating elements is the oil and gas sector, which has turned to electric heating elements in order to reduce exhaust emissions and overall cost. Electric heating elements, such as inline heaters, aid processing and manufacturing processes by maintaining substances at the correct temperature. While the oil and gas industry may be one of the largest to implement electric heating elements, there are many other industrial applications as well, and inline heaters (also known as circulation heaters) play a large part in these applications, since this particular electric heating element is ideal for processing fluids that not only needs to be heated but also must maintain its flow rate.
There are two main methods when using electric heating elements – these are direct immersion and indirect immersion. Direct immersion heaters immerse the main heating element directly into the liquid, while indirect immersion heaters conduct heat through radiation or convection. Therefore, inline, circulation heaters are considered direct immersion heaters. Inline heaters are some of the most efficient methods for immersion heating simply because the circulation heater transfers electric power into heating the substance or element. This is much more efficient than pulling the heat from another source and losing out on that potential energy.
Additionally, the design of inline heaters makes them simple to install and straightforward to maintain, as well as transferable between pipes, pressure vessels, and applications. Therefore, the major benefits of using an inline, circulation heater are efficiency, ease of installation and maintenance, and the near universality of compatibility among industrial piping units and applications. Inline heaters can be used with many different substances, including everything from water and steam to waste oil. The major advantage of using inline immersion heaters with substances like oil is its combined ability to control the temperature and regulate the viscosity of the substance. The heating element achieves this by pumping the fluid through a piping circuit that surrounds the encased inline heater.
The desired temperature is achieved quickly, because the substance is in constant contact with the heating element, but fluid viscosity is also maintained because the substance is in constant motion. Substances can be heated up to 1000 degrees Fahrenheit by inline heaters, mainly because the actual heating element is insulated by anti-corrosion material. Once the substance reaches its determined temperature, the fluid is automatically released through the outlet nozzle a predetermined rate.
As stated above, many industries and industrial applications benefit from the industrial-level power that immersion heating elements like the inline heater offers. These applications include heating oils and other liquids, processing corrosive solutions, maintaining the correct temperature in water-cooled engines, superheating steam, controlling the heat in oil sumps, and achieving preheating in various substances. Because the size, installation, and heating capability of inline heaters are relatively flexible, the processing abilities of inline heaters can benefit nearly any processing and manufacturing industry.
Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
What to Use When Heating Wax
SituationA popular chemical compound that often requires heating is wax, which is an organic compoun...
What is Passivation? Why do We Need to Passivate Flanged Heaters?
Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainly compri...
What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
When should we use Inline Heaters?
Inline heaters (generally referred to as circulation heaters) consist of a flanged immersion heater ...
A Look at Industrial Immersion Heaters for Tanks in Cold Weather
Industries such as petrochemical industry, process-heating industry and chemical industry have indus...
Electric Immersion Heaters for Refineries
Refineries count on electric immersion heaters to keep their processes safe, efficient, and reliable...
Industrial Immersion Heaters
An Overview of Different Types of Immersion Heaters Immersion heaters are one of the most common hea...
Immersion Heaters and the Oil Pipeline Industry
The uses of Immersion Heaters in the Oil Pipeline Industry North America is starting to see a growin...
Electric Heating Coils: Selection & Design
Electric heating coils transfer energy into heat in a variety of heating applications. They’re an ...
Duct Heating in HVAC and Building Construction
Heating, ventilation, and air-conditioning (HVAC) systems are used for heating and cooling residenti...
What is a Pressure Vessel?
Pressure vessels are carefully fabricated, enclosed containers designed for the purpose of holding e...
Temperature and Power Controls for Industrial Electric Heating
A control system is an essential part of every industrial heating system. Whereas some applications ...
.Crude oil, unprocessed fossil fuel, is one of the most important natural resources. In its unproces...