Wattco inline heaters are designed to enhance the performance of a regular immersion heater, heating up liquid solutions while maximizing efficiency. These units are ideally suited for heating pressurized fluids including water, oil, steam, and various gases.
Are you’re considering an inline heater for your industrial process application? Use this FAQ to help you determine if a Wattco inline heater is the most suitable option for your needs. When we receive requests from prospective clients we ask a concise yet elaborate set of questions. These qualify the clients’ needs and set up realistic expectations for how the inline heater’s procurement, how it will interface and interact with the rest of the production process at your facility, and what sort of maintenance and repair requirements can be expected.
With Wattco, procuring production process equipment is a consultative process. We work with you to exchange knowledge and ideas to get you the optimal solution for your heating needs. Below, we list the primary considerations and questions you should prepare to answer when asking for a quote. To save time and make the procurement process as efficient as possible for whoever is in charge of procurement, it helps to have answers to such questions on hand when contacting us.
If you require detailed specification about our inline circulation heaters, consult our online inline heater brochure as a convenient and easy reference. Also bear in mind that in the majority of cases we can get back to you with a quote within 24 hours, getting you the information you need to make a decision.
Several characteristics of an inline heater’s construction depend on the state and properties of the medium being heated. Among the most important considerations are whether the medium is corrosive and its viscosity. Providing Wattco with specific information on the medium being heated allows us to recommend construction materials which won’t react adversely with the medium and will provide optimal heat transfer for improved production efficiency.
See the table below for specific details about which sheath material is appropriate depending on the target medium.
In order to make a sensible recommendation for the heater’s pump and construction material, we require detailed information on the required flow rate. This information is also required to make recommendations for the type of inlet and outlet nozzles and operating pressure.
Knowing the wattage required for your applications helps us select the proper power supply and heating element. The heating element’s construction material must be selected based on the watt density, the speed, and the target temperature.
Voltage is another consideration regarding the unit’s power supply and material of the element.
Single-phase distribution is most common for electrical loads like heating or lighting, but exceptions do exist. If your application requires a different form of electrical power distribution be sure to let your Wattco representative know.
The environment in which an inline heater is meant to operate determines the type and degree of insulation as well as the wattage density requirements, since viscosity increases as temperature decreases. Be sure to disclose if the heater will be moved from interior to exterior operations. If the heater is intended for an outdoor application it must be built to withstand the prevailing climate in your region in order to function at full operational capacity for the optimal length of time.
Ambient temperature refers to the temperature of the area immediately surrounding equipment, in this case an inline heater. Ambient temperature informs our recommendation of construction material, insulation, and heating element material. If you need a heater for outdoor use, please provide us with the average ambient temperature as accurately as possible.
Knowing whether or not the inline heater will be required to operate in a hazardous environment is among the most crucial questions. Please specify in as great a level of detail as possible what the adverse conditions are. These conditions can range from inclement weather to radioactivity or toxic atmosphere.
The required temperature lets us know what voltage and watt density the heater needs to have, both of which are factors to consider when selecting the material for the element.
Time constraint allows us to select the appropriate electric phase, watt density, and construction material. Flow rate also factors into this parameter.
If you require a heater which can be moved around the facility it can be mounted on a skid for ease of movement.
Wattco control panels enable fast, responsive control of various variables of the heater including temperature, flow rate, and pressure. Our control panels can be customized to fit a range of custom requirements and can be fitted with NEMA enclosures which protect the internal control components from virtually any hazards, contaminants, or adverse conditions.
Inline circulation heaters are all-in-one circulation heaters constructed of an immersion heating element mounted inside an insulated tank.
Consider the following factors to select the proper heater for your application. If you require recommendations or further clarification regarding these factors please contact a Wattco representative.
– The operating temperature the inline heater must operate at?
– The watt density of the heater’s heating element.
– The construction material of the inline heater’s sheath. The material depends on whether or not the heater will face exposure to corrosive or non-corrosive contaminants in the environment.
If the heater faces exposure to corrosive contaminants please also consider:
Below we’ve listed the standard inline heater specifications to allow you to conveniently refer to them when making a purchasing decision. – Wattco inline heaters employ flanged immersion heaters designed to handle the most rigorous manufacturing process requirements.
If you require more custom specifications, contact us and let a Wattco representative know what your special needs. We will do our best to accommodate your needs or recommend a custom inline heating solution.
Consider Wattco as your supplier of inline heaters, because when you choose Wattco, you get more than a heater. You also get access to an expert consultant who can help you optimize your manufacturing process by helping you pick the right heater and get the most of its features & benefits. Inline Heater Design Features:
The Benefits of Choosing an Inline Heater:
A number of optional features are available with most Wattco inline heaters to better serve your ends and optimize your manufacturing process. Below is a short summary of optional features for your ease of reference.
Wattco’s line of inline heaters is designed for long-lasting, high-efficiency performance. Depending on the details of your industrial application you will need a heating component of various construction materials. Refer to the diagram to the right for a detailed account of inline heater construction.
Generally, the heat from an electric inline heater leaves the heater instead of passing to the steam or liquid exchanger. Be aware that even the heating element is in proper contact with the solution being heated, the heating element’s sheath temperature will continue to increase until it is close to equal with the heat being transferred in the process.
Bear in mind that due to the laws of thermodynamics, heaters with low watt density tend to last longer than heaters which have high watt densities. This phenomena is especially common with liquids which are stagnant or very viscous. For this reason and others, low-density heaters tend to be more expensive than heaters which have high watt density.
Wattco equipment uses custom designs for compatibility with standard sizing and construction. If you have special needs or requirements, alert a Wattco representative when requesting a quote. Otherwise, every heater ships with detailed user’s guides and instructions on installation and use. Should you require installation assistance, be sure to let us know and we will do all we can to help with the installation.
Your relationship with Wattco doesn’t end with the completion of a sale. We make ourselves available to you to answer questions and address concerns. As well as finding new ways for your heating equipment to optimize the efficiency of your process. Wattco is also able to handle maintenance and repair tasks and the full range of Wattco products. We encourage you to contact us regarding your Wattco hardware whenever the need should arise.
Looking for a quote on an inline heater? Request your quote now to get back we can get back to you within 24 hours. Please review the questions outlined above and have answers prepared in advance of placing your quote request. To get your quote, call Wattco or fill out our request proposal form.
Wattco has been designing, manufacturing, and working with electric heating hardware products for a range of industries since 1969. Over the years, our offering has grown along with our range of international clients. With over 45 years in the industry, we have become committed to finding alternative, optimal heating solutions for companies in a range of industries all around the world.
Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
What to Use When Heating Wax
SituationA popular chemical compound that often requires heating is wax, which is an organic compoun...
What is Passivation? Why do We Need to Passivate Flanged Heaters?
Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainly compri...
What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
An Introduction to Electric Circulation Heaters
Heating is a vital part of almost every industrial procedure. From oil refining to chemical manufact...
Immersion Heaters for Heat Transfer in Progressive Cavity Pump Testing and Effect of Induced Temperature on Efficiency
Progressive cavity pumps or PCPs are commonly used either installed downhole or on the surface to pu...
Immersion Heaters in Oil Storage Tanks
Industrial liquids like heavy oil, lubricants, asphalt, and bitumen must be stored at certain temper...
Application of Circulation Heaters in Power Generation Facilities
Electric circulation heaters are versatile, dependable hardware. In the power generation industry, t...
Onshore Drilling Heaters
The usefulness of immersion heaters for the oil and gas industries is a well-known fact. The flanged...
Electric Heating Coils: Selection & Design
Electric heating coils transfer energy into heat in a variety of heating applications. They’re an ...
Duct Heating in HVAC and Building Construction
Heating, ventilation, and air-conditioning (HVAC) systems are used for heating and cooling residenti...
What is a Pressure Vessel?
Pressure vessels are carefully fabricated, enclosed containers designed for the purpose of holding e...
Temperature and Power Controls for Industrial Electric Heating
A control system is an essential part of every industrial heating system. Whereas some applications ...
.Crude oil, unprocessed fossil fuel, is one of the most important natural resources. In its unproces...