Process manufacturing facilities generate most of their energy through boiler systems. The purpose of boiler systems is usually to generate steam or to heat water. In this article, we take a look at boiler heaters for steam generation.
Steam heating is an ideal option for applicable processes as it has a number of key benefits including:
Electric boiler heaters are especially beneficial. Using electric power over fuel combustion means they are more efficient. They are also cleaner, with zero carbon emissions, so they help to meet environmental standards.
As well, electric boiler heaters offer steam generation that is quiet and reduces vibration. This helps to prevent damage to the system.
Boiler heaters for steam generation come in a number of sizes and flange types. They are custom fit to match boiler lengths, wattage, voltage, and more. They are available in low-pressure systems or high-pressure boilers up to 1000 psig.
A common use of circulation heaters is for gas a steam heating applications. A flanged immersion heater is mounted in an insulated chamber and circulates to provide indirect heat.
One of the benefits of using a circulation heater for steam heating is the drainage valve. A valve makes it possible to drain water from the system with ease. The valve placement is custom.
When choosing a circulation heater for steam generation the key elements to consider are the flow rate of the water and the watt/area specification of the heating element. Beyond that industries can choose between sheath materials, horizontal or vertical mounting, thermocouples, and more.
Direct steam injection heaters are inline heaters that inject steam directly into the target location or machinery. Its use is common in cleaning machine parts. They are immobile, cost-effective, and require little maintenance.
Controls allow for manual or automatic temperature and flow regulation. A single mixer combines cold and hot water to create steam instantly. Their installation is easy in pipelines and vessels.
Screw plug heaters are highly effective industrial heaters for liquids, gas, and steam. Their performance excels in smaller closed containers such as boilers. In severe heating environments, nickel screw plug heaters are ideal.
If steel, stainless steel, or regular nickel sheaths are not standing up to your process, it’s worth upgrading to Incoloy™ and Inconel™ alloys.
Steam generators are crucial to a number of industrial process heating application. Steam offers heating, sterilization, propulsion, drive, and atomization. We take a look at how it applies to some of these important industrial applications.
Steam boilers play a key role in cleaning machine parts and equipment. Concentrated high-temperature steam sanitizes parts while clearing away debris. Direct steam injection heaters are usually the most effective option for this.
WATTCO used a direct steam injection heater help a major automotive parts manufacturer clean parts on the assembly line. The steam pressure system now sanitizes components free of grind and milling residue.
In addition to cleaning parts on an assembly line, this system is useful in cleaning machine parts in active machines. Steam heating keeps machines clean and efficient.
Breweries rely on steam heating. Many craft brewers use low-pressure steam boilers because they offer a consistent steam level. Consistency and accuracy are essential to beer production. It prevents spoiled batches and provides a consistent product.
Using automatic temperature regulators is best in brewery applications. They ensure that the temperature stays consistent, shutting down if too hot, and heating up if below the target temperature.
Comfort heating often uses steam heaters. Low-pressure steam heaters of 15 psig or less provide reliable comfort heating. It is safe, affordable and efficient heating.
Electric steam heaters are the best option for comfort heating. Their quiet and zero carbon emission operation makes for a safe and comfortable working environment for people.
Steam heating is important to local and industrial kitchens. It provides reliable sanitation as well as consistent, reliable heating for cooking. Both of these services are crucial for creating safe products and working conditions.
Whether replacing a broken heater or switching to electric, replacing a steam boiler heater is easy. WATTCO can replace almost any model of any manufacturer in your boiler with the same custom specifications. We can install a new boiler heater and have it up and running in just a matter of hours. Contact a WATTCO representative today for a quote.
Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
What to Use When Heating Wax
SituationA popular chemical compound that often requires heating is wax, which is an organic compoun...
What is Passivation? Why do We Need to Passivate Flanged Heaters?
Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainly compri...
What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
Using Immersion Heaters in the Food Industry
How to Select the Right Immersion Heater for Food Processing Immersion heaters, as the name implies ...
Electric Boiler Heaters for Power Generation
There are several different heaters in the power generation industry. Electric heaters play an impor...
All About Tubular Heaters
In process heating, tubular heaters fall in the category of electric heaters usually having high sur...
Immersion Heater Products & Design Considerations
“As slow as molasses in January” is a classic Americanism. It references the agonizing slowness ...
Tank Heating and Flanged Heaters
Industries like petrochemical and oil and gas have industrial procedures that need optimum heating. ...
Electric Heating Coils: Selection & Design
Electric heating coils transfer energy into heat in a variety of heating applications. They’re an ...
Duct Heating in HVAC and Building Construction
Heating, ventilation, and air-conditioning (HVAC) systems are used for heating and cooling residenti...
Temperature and Power Controls for Industrial Electric Heating
A control system is an essential part of every industrial heating system. Whereas some applications ...
.Crude oil, unprocessed fossil fuel, is one of the most important natural resources. In its unproces...
What is a Pressure Vessel?
Pressure vessels are carefully fabricated, enclosed containers designed for the purpose of holding e...