Caustic solution products such as soap and candles may seem insignificant, but they undergo a delicate and thorough process to meet industry standards. Sufficient heating is a significant component of this process and requires the proper heating units to make it possible. This post will examine the role of heat in caustic solutions and the machinery needed for these products.
Industrialists label any compound that burns or corrodes through chemical reactions as caustic solutions. The manufacturers of caustics use sodium hydroxide (caustic soda) at high temperatures to trigger the reactions needed to make caustic products. Other processes may involve the use of potassium hydroxide and calcium oxide. Nevertheless, this process results in a slew of everyday products (and solutions).
Ultimately, what truly gives caustic solutions their power is the heat that industrial operators apply to these processes.
Caustic soda processing- which takes place in a caustic tank – must occur at temperatures above 70 degrees celsius. Lower temperatures will not activate the necessary chemical reactions, while too high temperatures will degrade the soda. Balance is essential.
With that said, heating for caustic solutions often involves a few elements. There is a heating tape, an electrical cable that transfers heat through the caustic tank. That prevents the freezing of the solution.
There are also steam coils that use air moisture to create heat, which, in turn, helps keep caustic tanks hot. Lastly, heat exchangers can be installed in a tank to circulate heat using air.
Using an immersion heater for caustic solutions offers a fast and efficient means to keep caustic soda at suitable temperatures. They heat liquids quickly, including the compounds used in caustic solutions, without leaving residue.
A bonus is that an immersion heater is environmentally friendly and requires minimal maintenance. Ideally, an indirect immersion heater for caustic solutions is ideal since direct ones can cause corrosive damage to caustic tanks. That said, we provide industrial-grade immersion heaters for water, oil and caustic chemicals in various settings and environments.
Are you looking for an immersion heater for caustic solution processing? Get in touch with us for a quote.