Natural Gas Preheaters

A Fortune 500 power plant in Dallas, Texas requested assistance in the preheating of their natural gas that is used in their natural gas turbines. The purpose of this was to help improve energy efficiency from the use of natural gas in these turbines. The challenge was to develop a unique industrial heating system with safety controls that were able to function within a hazardous area – one that was categorized as a Class 1 Div 1 Group C, D area. Pressure requirements were stringent – 2000 psi that required precise digital controls capable of maintaining steady increased temperatures (70 degree increments) and a fail safe backup. This was required in 4 separate facilities.
Wattco offered our skid mounted triple decker circulation heaters with 14 inch 900# stainless steel 316 flanges with pressure ratings of up to 2000 psi. The skid allowed for future modular changes along with NEMA 7 explosion proof controls mounted to facilitate easy access and temperature changes. Inlet and outlets contained 6 inch 900# ANSI flanges that allowed easy hookup with existing piping and thermocouples at each exit port to monitor temperature increases. An SCR was used instead of contactors. Considering the area was classified as Class 1 Div 1, a NEMA 7 explosion proof terminal box was integrated for safety purposes. Wattco also offered a team of installers to help calibrate the temperature controllers as well as the installation of the units.

·         Accurate and precise temperature controls in a dangerous environment
·         Safety measures to help protect maintenance workers
·         Installation crew were offered to startup the project
·         Skids were designed for easy relocation of heaters should the need arise.
·         Turnkey solution for immediate operation

Get a quoteon a circulation heatert oday. View other industrial heating solutions such as immersion heaters, pipe heatersand control panels by visiting the Our Products page.

Latest blogs

Common Industries that Wattco works with

Case Studies View All

5 Fundamental Rules for Designing Efficient Heat Transfers
Considering these basic rules for designing thermal heat transfers will expand a project’s product...
Read More..

A Review of Industrial Heaters: Oil and Gas industry Case Study
About Industrial Heating The industrial revolution has significantly contributed to the development ...
Read More..

Advantages and Limitations of Digital Control Panels for Industries
Digital control panels are widely used in industries to monitor and control system variables. Humidi...
Read More..

Air Duct Heaters
Air duct heaters are commonly used in the HVAC industry. They provide supplementary heat to the deli...
Read More..

Alternatives to Direct Immersion Heaters
  Although immersion heaters are most often the best possible solution for tank content heating, so...
Read More..

Wattco News View All

4 Advantages of Skid Systems in Industrial Heating Processes
Many industrial heating processes involve maintaining a consistent temperature in a vessel to protec...
Read More..

4 Common Causes & Solutions of Circulation Heater Fouling
If you have noticed a decrease in the efficiency of your circulation heater, the most common culprit...
Read More..

A Closer look at Circulation Heaters
Wattco manufactures and designs circulation heaters for maximum efficiency. As a result, these heate...
Read More..

A Closer Look at Immersion Heaters for Tanks
Heating storage tanks is an important application of electric immersion heaters. Tank heating is a p...
Read More..

A Closer Look At Load Banks
Load banks are essential for applications in a variety of industrial applications, especially for te...
Read More..

Most Popular Blogs View All