Why Are Flanged Heaters So Efficient?

Do you have a specific need to heat pressurized fluids? If so, you may wish to take a look at the many benefits that flanged immersion heaters can provide. In fact, a flanged heater is a highly efficient form of process heating and can be used for a variety of applications.

What is a Flanged Immersion Heater?

NEMA 1 3 inchA special heating element is connected to a flange. This is done with a hairpin bent element configuration. In some cases, tubular bugle elements are used. Tubing known as a thermowell is used to protect temperature probes, thermocouples and heating elements. Temperature readings are then transmitted to a control unit that powers the heater element on and off. For overload protection, a high limit sensor keeps the liquid from scorching or overheating and also serves to protect the flange immersion heater.

Efficiency and Versatility

When you choose a flanged heater you have one of the most versatile types of process heaters available, and that is why so many engineers love these heaters. They can be used for heating water, gas, oil, and caustic chemicals. If you have the need to heat several types of fluids, you can sometimes use flange immersion heaters in all your applications.

Flange heaters can be used in industrial kitchens, chemical processing, oil refining, and a wide range of applications. You can buy these heaters in many different wattage and voltage ratings. They are also available in a variety of sizes and materials. In addition, you may have special needs for your immersion heaters and this is not a problem. These heaters can be custom-made to fit your situation, environment, and power needs.

Ease of Installation and Use

Flanged heaters are not difficult to install. Plus, they are easy to use because their operation is controlled digitally. With digital heat control you receive precise temperature control. This is very good for efficiency as you will not have too much or too little heat (which can cause all kinds of problems and increase your power usage).

Efficient Heat

A flange heater is an immersion heater and this means greater efficiency. For example, when you immerse a heater in a fluid, heat is then transferred directly to the fluid. There is no chance for heat loss, so all the heat is used for its intended purpose. This is one of the most efficient forms of process heating on the market today. Flange immersion heaters are nearly 100 percent efficient. That is why flange heaters see a great deal of use in oil heating applications.

Exact Temperature Control

When you control the temperature of a process heating unit precisely, there is no damage or wear and tear caused by overheating. This results in less maintenance and downtime, and that makes a company more efficient.

Buying Your Flanges Heaters

Before you purchase heaters for commercial applications, do not forget to keep these things in mind:

  • Voltage requirements – you may have three-phase power or single-phase in some applications.
  • Heat capacity
  • Housing
  • Sheath materials
  • Temperature controls

When you invest in flange process heaters you can greatly increase your efficiency. This means fewer problems and more profits, and that is a good strategy for keeping up with the competition.


Latest blogs

Common Industries that Wattco works with

Case Studies View All

Why is Mineral Oil Used in Thermal Heaters?
Thermal heaters, also known as thermal fluid heaters, employ the use of a thermal liquid such as wat...
Read More..

What to Use When Heating Wax
SituationA popular chemical compound that often requires heating is wax, which is an organic compoun...
Read More..

What is Passivation? Why do We Need to Passivate Flanged Heaters?
  Most of the parts of flanged heaters are made of stainless steel—an alloy that is mainly compri...
Read More..

What is a Digital Controller?
Control panels are essential elements of any electrical device. Control panels are especially i...
Read More..

Vegetable Oil Heating
Food Industries and Vegetable Oil Viscosity In Cleveland Ohio, a large food manufacturer called WATT...
Read More..

Wattco News View All

Welding Techniques for Industrial Heaters
Welding is at central to the equipment and systems of every major industry and process. Without weld...
Read More..

Heating Aboveground & Underground Oil Tanks: How Do They Differ?
Aboveground Oil Tanks Aboveground tanks are the most recognizable oil storage vessels. Their exposur...
Read More..

How to Choose the Right Digital Control Panel for Your Heating System
  A digital control panel is the brain of your industrial heating system. Controlling the proce...
Read More..

Applications of Electric Heaters in Carbon Capturing
“CCS (Carbon capture and storage) is a necessity, not an option, for reaching net-zero emissions....
Read More..

Flanged Immersion Heaters
Immersion heaters are used for providing heat directly to the liquids that result in quick and effic...
Read More..

Most Popular Blogs View All